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Soda blasting is a process where a surface is cleaned, rust is
removed, or coatings (of any kind) are stripped from the substrate
(the surface beneath the material you are trying to remove). The
soda blasting machine propels a bicarbonate-of-soda-based media via
water or compressed air onto the surface to be cleaned. This process
gently removes the material without harming the substrate and can be
done wet or dry. |
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How does soda-blasting work and what are
the advantages over sand blasting? |
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The sodium bicarbonate used in the blasting process is a larger
particle than the baking soda used in the food industry, although it
is the same purity. The particles are propelled by compressed air
through specialized blasting machines. Air pressures can be varied
from as low as 20 psi on soft bases to 120 psi or more on hard
surfaces. Water is used as either a dust suppressant or the
propellant for some decontamination and paint removal. For surfaces
that are somewhat softer, such as wood, water reduces the cutting
action by as much as 20 to 30 percent. Unlike abrasive sand
blasting, sodium bicarbonate particles remove contaminants by the
energy released when the particles explodes as they come in contact
with the surface to be cleaned. Silica sand on the other hand,
removes the material by wearing it away. This is also the results
when the sand hits the metal surface, the metal is worn away and the
surface is damaged. |
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How was Soda Blasting developed? |
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The sodium bicarbonate used in the blasting process is a larger
particle than the baking soda used in the food industry, although it
is the same purity. The particles are propelled by compressed air
through specialized blasting machines. Air pressures can be varied
from as low as 20 psi on soft bases to 120 psi or more on hard
surfaces. Water is used as either a dust suppressant or the
propellant for some decontamination and paint removal. For surfaces
that are somewhat softer, such as wood, water reduces the cutting
action by as much as 20 to 30 percent. Unlike abrasive sand
blasting, sodium bicarbonate particles remove contaminants by the
energy released when the particles explodes as they come in contact
with the surface to be cleaned. Silica sand on the other hand,
removes the material by wearing it away. This is also the results
when the sand hits the metal surface, the metal is worn away and the
surface is damaged. |
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What about the heat build-up that happens
when sand blasting? |
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There is no heat build up with soda bicarbonate. Since there is no
heat buildup, warp-age is eliminated. Its nonflammable properties
allow sodium bicarbonate to be used for cleaning in the petroleum
industry where other methods could not be used. Sodium bicarbonate
breaks down hydrocarbons, which makes it an excellent method of
cleaning engines and engine parts, or other areas where oil and
grease are present. Static electricity is a by product of using high
pressure air and where soda blasting reduces the amount produced,
there is still a need to properly ground a metal object when using
any blasting media. However, soda bicarbonate does not produce
electrical sparks the same way that sand striking metal does.
Another major advantage is the fact sodium bicarbonate does not
break the surface tension of metals, thus the problem of flash
rusting is eliminated Bicarbonate of Soda is also a rust inhibitor
which leaves a protective coating on the surface being blasted. This
allows for time to pass before the surface has to be repainted. This
is unlike a sand blasted surface that must be repainted immediately. |
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Would soda-blasting work on graffiti
removal? |
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The removal of graffiti is a difficult and costly operation using
just about any conventional method. Sodium bicarbonate provides a
very viable alternative to these methods. Since it is a nonabrasive
media it can be used to remove graffiti from painted surfaces, in
some cases without damage to the base paint. On wood, brick,
sandstone, marble and other sensitive surfaces, it will remove the
graffiti without leaving any evidence of its use behind. With the
use of a wet blasting system, you would be providing a dust free
method of cleaning. Naturally, care must still be taken when setting
the pressure, airflow, and media flow as damage can still occur from
improper application. Testing in a non-visual area is still a good
idea. |
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How do I clean up after I am done, and what
about waste disposal? |
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Sodium bicarbonate has a pH of 8.6 and can be disposed of in most
wastewater treatment systems. Disposal regulations should always be
followed, as this will vary depending on the contaminant being
removed. Paint chips and other material removed that are not water
soluble can be separated by dissolving the spent media and using a
filtration system. Normally only the hazardous material removed
needs to be disposed of in special areas. Sodium bicarbonate can be
further neutralized by either a vinegar/water solution, Citric Acid
solution (less then 3 % acid to water) or just water dilution. |
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Is Bicarbonate Soda or Potassium Sulfate
environmentally safe? |
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As safe as it comes. Of course let’s be honest, if you dumped a
whole bag of bicarbonate on a plant, it will die. Plants around a
remodeling job should be protected and you will need to wash an area
down with water during the clean up process. As explained earlier,
for heavy concentrates, you may need to add vinegar to the water as
a form of neutralizer. The environment is completely safe, including
the waterways and your clients’ grass and plants. Mosquitoes and
their larva seem to be affected by bicarbonate soda, but that is the
only insect that appears to be affected. |
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